Engineering · In Development

Prototype Development

Working notes on the SeptiFlush™ prototype path — from first 3D-printed form studies through production-intent materials, backflow validation, and spray-jet testing.

V1 — Manual Reverse-Flush Prototype

External hose port, isolation valve, and an internal reverse-flush tube feeding a simple spray manifold around a standard outlet filter cartridge. Goal: prove the core cleaning action without removing the filter.

V2 — Integrated Filter Body

Filter housing and reverse-flush manifold combined into a single molded body, with an integrated check valve and a standardized riser-mounted service port.

V3 — Automated Flush System

Low-voltage solenoid valve, controller, and optional load sensor to schedule or trigger flush cycles automatically, with future hooks for remote monitoring.

Materials Under Review

PETG for form studies, ABS/ASA for intermediate prints, and PVC/HDPE for any component intended for extended in-tank service. Selection is preliminary and subject to chemical-compatibility and longevity testing.

3D Printing Notes

  • Thicker walls and higher infill on pressurized channels.
  • Threaded port inserts to avoid stripping plastic threads.
  • Print-orientation tuning for nozzle/jet features.

Testing Plan

  1. Dry-fit and leak test of hose port and isolation valve.
  2. Bench flush of representative soiled filter media.
  3. Backflow / vacuum-breaker validation per applicable plumbing code.
  4. Cycle testing for long-term durability of in-tank components.

Known Engineering Questions

  • Optimal jet count, angle, and pressure for consistent media cleaning.
  • Long-term material compatibility with septic effluent and gases.
  • Best riser/lid integration path for retrofit installations.
  • Code-compliant backflow approach across jurisdictions.

Open Collaboration

Septic engineers, plumbers, and manufacturers with relevant experience are invited to weigh in via the Licensing page.

Prototype Hardware Cards

Snapshot of the materials and test rigs currently in or near the workbench.

PETG Prototype

Initial form-and-fit prints to validate port geometry, hose-thread fitment, and internal channel routing. Not intended for pressure or chemical durability testing.

ABS/ASA Prototype

Second-pass prints targeting better impact resistance and UV stability for above-grade service-port components and short-duration pressure trials.

PVC/HDPE Production Concept

Production-intent materials. PVC for fittings and housings, HDPE for in-tank components, aligned with common septic component supply chains.

Check Valve / Vacuum Breaker Testing

Backflow prevention is mandatory for any potable-water connection. Evaluating off-the-shelf vacuum breakers and integrated check-valve placements.

Spray Jet Pattern Testing

Bench testing nozzle count, angle, and pressure drop to verify uniform reverse-flush coverage across representative filter media.

Prototype Renders

CAD & Cutaway Gallery

Concept renders and early prototype documentation. Visuals are illustrative of the in-development design and will be replaced with engineering CAD as the prototype matures.

CAD — Isometric View

CAD — Isometric View

Housing form study with port layout and assembly references.

Concept
CAD — Vertical Section

CAD — Vertical Section

Internal channels, central spindle, and check valve placement.

Concept
CAD — Exploded View

CAD — Exploded View

Cap, outer tube, spray manifold, body, and seal separated for clarity.

Concept
In-Tank Cutaway

In-Tank Cutaway

Concept render of the filter cutaway above a leach-field outlet.

Concept
Spray Jet Detail

Spray Jet Detail

Close-up of the manifold ring and inline check valve under flush.

Concept
Bench Prototype

Bench Prototype

First PETG form study photographed at the workbench.

Concept

SeptiFlush™ is a product concept currently in prototype and patent preparation. Information shown is preliminary, subject to engineering validation, and not intended as installation, plumbing, septic, or legal advice.